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冷庫安裝船舶裝配式冷庫安裝工藝規范

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冷庫安裝船舶裝配式冷庫安裝工藝規范

發布日期:2019-08-24 作者:貝爾冷暖科技有限公司 點擊:

冷庫安裝船舶裝配式冷庫安裝工藝規范


一、范圍


BENGUIFANGUIDINGLECHUANBOZHUANGPEISHILENGKUDEANZHUANGSHIGONGQIANZHUNBEI、RENYUAN、GONGYIYAOQIU、GONGYIGUOCHENGHEJIANYAN。


BENGUIFANSHIYONGYUGELEICHUANBOZHUANGPEISHILENGKUDEANZHUANG。




二、施工前準備




  1. JISHUZILIAO


    SHIGONGQIAN,SHOUXIANYINGSHUXILENGKUPAIBANTU、LENGKUJUEYUANBUZHITU、LENGKUMENJIEGOUTUDENG,BIYAOSHI,YAOJINXINGJISHUJIAODI。


  2. WUZICAILIAO


    体育竞猜网SHIGONGQIAN,YAOLEJIELENGKUBANPEITAOJIFUJIANSHIFOUQIQUAN。KUBANJIPEITAOFUJIANYAOJINGGUOJINCHANGQIANDEZHILIANGJIANYAN,FANBUFUHEZHILIANGJIANYANRENKEDECHANPIN,BUZHUNSHANGCHUANANZHUANG。


  3. SHIGONGGONGJU


    LANGTOU、JUANCHI、LUOSIDAO、DIANZHAN、DIANDONGQUXIANJU、GUIJIAOQIANGDENG。




三、人員




体育竞猜网SHIGONGRENYUANSHANGGANGQIAN,YINGJINGGUOZHUANYEZHISHIHEANQUANSHENGCHANZHISHIDEYINGZHI、YINGHUIPEIXUN,KAOHEHEGEHOUFANGNENGSHANGGANGCAOZUO。




四、工藝要求




  1. LENGKUBANCHUCHANGQIAN,GEKUBANDEPAIHAO、CHENGFENJICAILIAOANSHENGCHANCHANGJIAJISHUCANSHUDEGUIDING。


  2. 体育竞猜网LENGKUBANXUANYONGDEGELEICAILIAO,BAOKUOZHONGXINGMIFENGJIAO,BIXUFUHESHIPINWEISHENGHEZURANYAOQIU,QIEXUTIGONGYIXIACHANPINZHENGSHU:

    体育竞猜网a) SHIJIYISHANGLENGKUBANWUDUZHENGSHU

    体育竞猜网b) SHIJIYISHANGZHANJIEJIAOSHUIWUDUZHENGSHU

    c) SHIJIYISHANGHUANBAOZHENGSHU

    d) SHIJIYISHANGBUXIUGANGCAILIAOFUHESHIPINJIZHENGSHU

    体育竞猜网e) SHIJIYISHANGZURANZHENGSHU

    f) GONGCHANGCHANPINHEGEZHENG


  3. GEKUNEICANGRONGCHICUNANSHEJITUZHICHICUN。


  4. LENGKUBANANZHUANGHOU,BIBANDECHUIZHIDUWEI±2mm,PINFENGMIANGAODI±0.5mm,FENGXIXIAOYU0.8mm,ZHENGGEKUMIAN(CHUZHEJIAOCHU),BUNENGYOULUOSICHUXIAN。


  5. LENGKUMENANZHUANGHOU,LENGKUMENYUMENKUANGDEMIFENGXINGHAO,MENSUOJIBAOXIANKAIGUANJUYOUHAODELINGHUOXING。




五、工藝過程




  1. SHIGONGCHENGXU


    1)DIBANPUZHUANG


    a)ANGEKUDIBANBIANHAO,CONGMENKOUXIANGLISHUNXUPINZHUANG,LIANGBANXIANGPINSHI,XIANZAIKUBANCHACAONEIJIQIANCHAJIANCHACAOZHUSHEGUIJIAO,BINGZAIERKUAIDIBANDEJIEHEMIANSHANG,TUPU-20JIAOSHUI,BAOZHENGPINFENGDEQIMIXING。


    体育竞猜网b)JIANGTUJIAOHOUDIBANANSHUNXUPUZHUANG,PUSHILIANGFENGKAOJIN,ZHIZHIGUIJIAOJIDAOBANFENGWAI,ZHESHIYINGJIANGJICHUDEJIAOTIYONGMIANSHACAJING。


    体育竞猜网c)PUZHUANGSHIYINGSUISHIZHUYIDIBANPINFENGDEWAIXIE,ERBANPINJIEGAODIWUCHAYINGBUDAYU±1mm,MEIZHUANG2-3KUAIDIBANHOU,CELIANGPINBANDEZONGKUAN,QIANHOULIANGDUANCHICUNSHIFOUYIZHI,FAXIANCHAOCHAHUOBANFENGXIANGHUBUPINGSHI,YINGJISHIDIAOZHENG。


    体育竞猜网d)MEIZHUANGYIKUAIDIBANHOU,BUDANYAOJIANCHASHANGPINGMIANERBANPINFENGDEGAODIWAIXIE,BINGYINGJIANCHADIBANDIBUBEIBANYUJIABANFULIAOZHIJIANDEJIANXI,RUKONGXIDAYU3mmSHI,GAICHUXUYONGMUXIETUJIAOHOUDIANSHI。


    体育竞猜网e)QUANBUDIBANPUZHUANGHOUCELIANGCHANGKUANCHICUN(ZUO、ZHONG、YOUSANDIAN)HEDUIJIAOXIANCHICUN,SHIPINZHUANGHOUWAICHICUNKONGZHIZAIYUANDINGYUNXUWUCHAFANWEINEI,BINGJIANCHADIBANSIBIANSHIFOUCHENGYIZHIXIAN,YIMIANYINGXIANGWEIBIBANDEANZHUANG。


    2)WEIBIBANANZHUANG


    a)庫板從門框邊開始安裝,然后向左右兩邊順序安裝,板定位時用水平尺校對,保證兩向垂直與平行。

    b)每塊壁板安裝時涂膠及拼板要求與地板相同,但向庫內一面,板縫高低誤差不大于±1mm。

    c) 每裝2-3塊壁板,須及時測量拼板總寬尺寸(上、下二點)并用水平尺檢查板面的垂直和平行情況。再檢查壁板頂部各板高度是否相同,若出現個別壁板頂端產生小量傾斜,應及時調正,以免該壁在整個壁板安裝完畢后出現上角或下角處有空隙,如傾角縫隙小于3mm,在安裝另一面壁板時采用現場沖泡,把縫隙封掉,待泡沫固化后,將余料去除,防止該處逃冷。

    d)安裝每一塊壁板前,應檢查板面保護膜在運輸或搬運中造成損壞或劃傷,如有出現應檢查是否影響到不銹鋼板表面,形成劃痕或坑點,較淺劃痕可有砂皮打磨來消除,小直徑凹點在不影響使用情況下,最好能夠裝到有設備安裝處,以免影響美觀,如難以消除缺陷,該板就不能勉強裝配,以免造成裝后再拆的困難。

    e)四周壁板裝畢后在壁板上端進行長寬和對角線尺寸的測量,要求尺寸與定位相似。長寬不超過±3mm,對角線誤差不大于±5mm。

    3)DINGBANANZHUANG

    a)DINGBANCONGMENKOUKAISHIXIANGLISHUNXUANZHUANG,QITUJIAOJIANZHUANGYAOQIUYUBIBAN、DIBANXIANGTONG,DANYUDAODINGBANCHAOCHANGCHICUNSHI,ZHINENGCAIYONGDIAOBANLIANJIE,JIANTU1。

冷庫安裝船舶裝配式冷庫安裝工藝規范

  1. b)DIAOBANANZHUANGJIANCHA


    DUIHANZHUANGHAODEDIAOBAN,JINXINGFUHE:


    体育竞猜网Ⅰ) TXINGDIAOBANPINGMIANSHIFOUYUDINGBANXIAPINGMIANGAODUXIANGYIZHI,BINGYAOQIUJIKUAIDIAOBANZAITONGYIZHIXIANSHANG,FOUZEYONGDIAOBANGUDINGLUOSHUANJINXINGDIAOZHENG。


    体育竞猜网Ⅱ) DIAOBANJIANJUYINGBUDAYU800mm,BAOZHENGDIAOBANLIANJIEDEKEKAOXING。


    Ⅲ) DIAOBANZHONGXINYINGWEIDINGBANDUANFENGCHU。


    c)DINGBANYUBIBANCAIYONGSUNJIELIANJIE,ANZHUANGSHIBIXUQIANJINMI。


    d)DINGBANDEDUANFENGRUOGEYUDIAOLIANGBANSHANG,BANDUANYUTXINGBANJIECHUCHU,YINGLIUYOUKONGXI,BINGXIANCHANGCHONGPAOJUEYUAN,DIAOLIANGJIEGOUYINGANZHAOTUZHIYAOQIUDIANYOUMUKUAI,FANGZHITAOLENG。


    体育竞猜网e)ANZHUANGFENGJIDIAOJIAJIGUAROUGOUDEDINGBAN,ZAIANZHUANGWEIZHICHUXIANCHANGZHANKONG,BINGJINXINGDIAOJIAGUDING,SHIANZHUANGXIANGGUANDESHEBEI,BUDEYIWANG。


    4)FUJIANANZHUANG


    体育竞猜网a)GEJIA,DENGJUDENGSHEBEIDEANZHUANG,WEIBIJIDIBANNEICENGJUNFANGZHIJIAQIANGBAN,KEZHIJIEYONGZIGONGLUOSIGUDINGYUKUBANSHANG。


    b)DAIMENKUANGHEMENANZHUANGHOUJINXINGMENJIANTABUDEANZHUANG,JIANG∩XINGBANYONGBUXIUGANGCHOUXINLIUDINGGUDINGYUMENJIANSHANG。


    c)MENDEANZHUANG,RUOMENKUANGZHUANGZAIGANGWEIBISHANG,XUHEJIAOLIANYONGDAYALUOSHUANGUDING,FENGEBANSHANGDEMENYONGDUICHUANLUODING,FANGZHIMENKAIGUANSHISHOUDAOCHONGJIYINQIBUJIANSONGDONG。


    d)JIANCHAMENDEMIFENGTIAODEWENHEQINGKUANG,JIANGMENGUANBIHOUZAIKUNEIYONGXINGDENGXIANGSIZHOUMENFENGZHAOSHE,SHIFOUYOUDIFANGLOUGUANG,RUOFAXIANYOULOUGUANGCHU,YONGSUOZUOHEJIAOLIANZUOJINXINGDIAOZHENG,BAOZHENGMENFENGDEQIMIXING。


    e)GENJUXIANCHANGQINGKUANG,JINXINGMENGOUANZHUANG,YIMIANZAIHANGXINGZHONG,MENTURANGUANBI,YASHANGCHUANYUANSHOUJIAO,YEKEBIMIANMENPENGZHUANGERYINQISUNHUAI。


    体育竞猜网f)GEGUANTONGJIANZHONG,GUANXIANJINKUHOU,XIANGGUANTONGCHUDEKUBANSIZHOUCHONGPAO,RANHOUZAIYABANSIZHOUTUYIGUIJIAO,JINXINGFENGTU,BAOZHENGGAICHUDEMIFENG,YEDUIKAIKONGDEZHUANGSHI。DIMIANLUOSHUIKOUYEANTONGYANGYAOQIUJINXINGCHONGPAOHEYABANZHUANGSHI。


    g)DIWENKUZAIMENSUOYIBIANSHANGFANGLIUYOU300mmCHANGDIANJIAREXIANXIANTOUGONGJIERUDIANYUANYONG。JIETONGMENJIAREXIANDIANYUAN(DIANYA220V 60HZ ZONGGONGLV100W/SHAN),JUTIKESHICHUANERDING。


    h)SHANGXIASIZHOUERBANJIAOFENGCHU,YONGJIAOXINGCAILIANJIE,ANZHUANGQIANZAIJIAOXINGCAIJIBEISHANGJIERBANJIAOFENGCHU,JUNTUYIGUIJIAO,ZAIYONGBUXIUGANGZIGONGLUODING(HUOCHOUXINLIUDING)JINXINGGUDING。


  2. GONGYIFANGFA


    体育竞猜网1)ZHUANGPEISHILENGKUCANGBILIUMIANYOUQITUSHUAWANBI(ZUIHOUYIDAOGONGXUWANGONG)XUJINGCEBAOSHIYAN。


    2)XUFUSHEJUEYUANDEBIMIANGUOLUGUANXI,FENGGUANANZHUANGJIESHUBINGQUANBUBAOYANWANBI。


    3)YANKANDIMIANLUOSHUIKOUANZHUANGGAODU,SHANGPINGMIANYINGDIYULENGKUDIBANBIAOMIAN3-5mm,SHISHUILIUSHUNCHANG。RUOLUOSHUIKOUJUJIABANYOUYIDINGGAODU,ZELUOSHUIKOUYUYUMAIJIANPAISHUIGUANCAIYONGHANJIELIANJIE。RUXIAOYU40mmWUFAHANJIESHI,ZAILUOSHUIKOUCHARUPAISHUIGUANQIAN,SIZHOUTUMANGUIJIAO,FANGZHISHUILIUWAIYI,DANCHARUSHENDUBUSHAOYU60mm。


    4)GENJUSHICHUANCELIANGJIEGUO,ANBUZHITUCHICUN,YONGLAXIANFANGFA,DINGCHUGEKUWAIXINGCHICUN。


    体育竞猜网5)ANWAIXINGDINGWEICHICUNJIANGJIAOXINGDICAOGUDINGYUJIABANFULIAOSHANG,ZAIJIANGSIZHOUKUANGGOUJIANHUODINGBANDENGFUJIANYUCHUANTIHANJIEGUDING。(ZHUYIMINGHUOZUOYE“SHIBUSHAO”GUIDING)


    6)YONGGUALAXIANFANGFAHEDUISIKUANGNEIJINGCHICUN,DUIJIAOXIANCHANGDU(WUCHABUDAYU±5mm)XIANTOUYINGYUDICAOSHANG,SHIERZHECHICUNXIANGSI,BAOZHENGDIBANYUZUOBANXIANGYINGCHUIZHI。


    体育竞猜网7)KUBANBANYUNSHIFANGZHIPENGZHUANG,TEBIEZAISIJIAOCHUYINGJIABEIZHUYI。JINCANGHOUFENKUDUIFANG,BINGANDIBAN,BIBAN,DINGBANFENLEIFANGZHI。


    8)ZAIDIBANPUFANGQIAN,XUJIANGCANGNEILAJIJIWUGUANZAWUDASAOGANJING。


    9)BIAOZHUNJIEDIAN。


    a)冷庫頂部結構節點形式,見圖2。b)冷庫底部結構節點形式,見圖3。冷庫安裝船舶裝配式冷庫安裝工藝規范冷庫安裝船舶裝配式冷庫安裝工藝規范

    冷庫安裝船舶裝配式冷庫安裝工藝規范


c)冷庫圍壁、平頂板板拼縫結構節點形式,見圖4。

冷庫安裝船舶裝配式冷庫安裝工藝規范

六、檢驗



  1. LENGKUBANDECAILIAOJIANCHA,YINGFUHE4.1,4.2DEYAOQIU。


  2. 体育竞猜网LENGKUANZHUANGHOU,DUIKURONGDEJIANCHA,YINGFUHE4.3DEYAOQIU。


  3. 体育竞猜网LENGKUANZHUANGHOU,DUILENGKUBANDECHUIZHIDU、PINGZHENGDUJIANCHA,YINGFUHE4.4,4.5 DEYAOQIU。


  4. LENGKUANZHUANGHOU,DUILENGKUMENDEJIANCHA,YINGFUHE4.6DEYAOQIU。


冷庫安裝船舶裝配式冷庫安裝工藝規范

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